
Last Mile Network™ and the first Last Mile Facility in Pittsburgh
Last Mile Network™
Breaking Barriers
We launched the Last Mile Network™ to lower the barriers that communities face when trying to build new housing using prefab construction. Using the MODULE Building System, the Last Mile Network™ streamlines the process of designing, manufacturing, delivering, and installing Module homes.
Breaking down the Last Mile Network™
The whole of the Network is greater than the sum of its parts, and each member plays a key role in ensuring Module homes are being built to the highest standards. The Network includes locally-owned manufacturing facilities (called Last Mile Facilities) that produce and ship the housing units, along with local architects, and local general contractors who are trained on the MODULE building system.
A Last Mile Facility
Last Mile Facilities insource jobs to communities and provide the opportunity to develop a "modular ecosystem" in each market. Each facility is designed to produce an all-electric, solar-ready, affordable housing product line while bringing good-paying jobs and workforce training opportunities to communities. In addition to creating jobs, these facilities will provide local real estate entrepreneurs and developers with the opportunity to build wealth.
Workforce Training Partners
Design Partners
Construction Partners
Last Mile Facility: Pittsburgh
Our 22,000 square foot manufacturing hub located in Pittsburgh, PA was intentionally opened with a low barrier to entry. It has become a beacon for workforce development and community education.
Last Mile Facilities insource jobs to communities and provide the opportunity to develop a "modular ecosystem" in each market. Each facility is designed to produce an all-electric, solar-ready, affordable housing product line while bringing good-paying jobs and workforce training opportunities. We want to open new “Last Mile Facilities” in markets that have a deep need for new construction housing, have the political will to do something about the problem, and are within reasonable distance from our corporate headquarters in Pittsburgh.
What is a Last Mile Facility?
Made possible with support from:
With the support of Fannie Mae, Module is scaling the Last Mile concept beyond Pittsburgh. The goal being to open up additional Last Mile Facilities, starting with Prince George's County, Maryland, and Richmond, Virginia.
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The Last Mile Network concept grew out of Module’s desire to have a deeper impact on the communities we were building housing. In addition, we wanted to push our homes' quality and energy performance higher than the existing manufacturers were willing to accommodate.
Residential construction faces a three-headed problem: we don’t have enough homes or people to build the homes we need, and how we build homes is making our planet worse. Prefab construction can deliver housing faster, with better quality control and lower costs than traditional construction; however, the existing modular industry has several issues that need to be addressed:
Modular factories are often in dislocated areas, hundreds of miles from the communities they serve. This outsources construction jobs and limits access to this innovative building method for communities of color. It also adds challenges and costs for transporting oversized loads across multiple states and long maintenance, warranty, and repair trips. These risks make it hard for developers in cities to use modular.
Modular factories are very capital-intensive to open. New modular construction facilities can cost $40 million and occupy several acres. This capital investment is a barrier to entry for new producers.
Most existing modular facilities have limited product variability and focus on single-story housing styles. The housing needs of different regions vary because of climate zones and neighborhood context. Developers seeking offsite construction solutions face serious limitations in delivering the housing needed for their communities, such as multistory housing, visitable or accessible design, and energy-efficient systems.
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Each Last Mile Facility is slightly different because they are tailored to the community’s needs but contain the same core components. These locally-owned facilities insource jobs to urban communities and provide the opportunity to develop a "modular ecosystem" in each market. Each facility is designed to produce an all-electric, solar-ready, affordable housing product line while bringing good-paying jobs and workforce training opportunities to communities. In addition to creating jobs, these facilities will allow entrepreneurs and developers to build wealth.
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Selecting a location is a multipronged approach. Factors like demand for affordable housing, demand for jobs, demographics, zoning laws, and roadways, among other things, all play into the final decision. Our feasibility analysis for opening two additional facilities in Richmond, Virginia, and Prince George’s County, Maryland, has served as a “how to” for evaluating locations.